Aluminize May 2026

Aluminum wire or powder is melted and sprayed onto a surface. This is often used for large structures, such as bridges or storage tanks, that cannot be dipped. Functional Benefits

Similar to galvanizing, the base metal is submerged in a molten bath of aluminum. This creates a thick, durable coating consisting of an outer layer of pure aluminum and an inner intermetallic layer that provides a strong bond. aluminize

Aluminizing represents a critical bridge between cost-efficiency and high performance. By strategically applying aluminum to more common or heat-sensitive metals, engineers can extend the lifespan of machinery and ensure safety in high-stakes environments. As we push for more efficient engines and more durable infrastructure, the science of aluminizing remains a cornerstone of modern materials engineering. Aluminum wire or powder is melted and sprayed onto a surface